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Case Study - Barcode Traceability

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Client Name: Mahindra & Mahindra Ltd.

M&M is an Indian Multinational Automobile Manufacturing Co. It was ranked 21st on a list of top companies in India by Fortune India 500 in 2015.

Challenge

Mahindra seeked a concrete Solution to provide reliable tracking of Inventory Parts:

  • Maintenance of FIFO.
  • Provide the exact Sequence before Assembling.
  • Make a Record of Inventory Level.
  • Looking for a Mobile solution for SKU’S Stock maintaining Due to Huge Inventory Base.
  • Over Stocking Issue Due to Delayed supply by Vendors facing Production Losses

Solution Offered

  • Successful implementation of Mobile Solution for managing Inventory at Each Assembly Station
  • Providing Barcoded Spares while Assembling Different Parts at each Station.
  • Implemented solution at Plants with the help of Mahindra own MIS System.

Business Impact

  • Quick and Accurate SKU Picking.
  • FIFO was maintained as per system.
  • Errorless tracking and issue of SKU to Assembly line
  • Efficient Part Tracking while Assembling and Quality inspection Report.
  • Quality Control objectives accomplished by 97%
  • Return on Investment in just 3 months.
  • Immediate update of Inventory level.